With capacities up to 100,000 lbs; handed left/right with vertical adjustment. For use on lead filled radiation doors, vault doors and heavy architectural gates. Also any door application where the hinges will be subjected to severe loads from a blast pressure, seismic event, or high wind velocities.

Unit of Measure

Application

N/A Heavy Duty Precision Engineered High Capacity Full Surface Adjustable Hinges

Dimension A

N/A 12.00 in.

Dimension B

N/A 10.75 in.

Dimension C

N/A 4.125 in.

Dimension D

N/A 3.50 in.

Dimension E

N/A 2.50 in.

Dimension F

N/A 1.250 in.

Dimension G

N/A 3/4 in.

Dimension H

N/A 1 in.

Dimension I

N/A 3.75 in.

Dimension J

N/A 1.03 in.

Dimension K

N/A 2.282 in.

Drawing

N/A Click Here

Material

N/A 1018 CRS (Standard) 304 SST

Finish

N/A Prime Painted (1018 Only -- standard finish) Plain Mill (304 SST Only -- Standard Finish) 26D Satin Chrome Plated (1018 Only) 32D Satin Stainless (304 SST Only) Zinc Plated (1018 Only)

Fillet Weld Size

N/A 1/2 in.

Thrust Capacity (Door Weight)

N/A 20000 lbs.

Radial Capacity

N/A 8800 lbs.

Mounting Bolts (for 1018 Hinge)

N/A -

----Bolt Description (for 1018 Hinge)

N/A 1" dia. Socket Head

----Bolt - Fu (for 1018 Hinge)

N/A 170,000 psi

----Bolt Torque (based on note 5) (for 1018 Hinge)

N/A 7500 lbs. in.

Torque to Operate Door *

N/A 173 lbs. in.

Torque Note

N/A * Theoretical value based on maximum loads. Actual values are dependent upon installation variables.

Hinge Weight (approx.)

N/A 66 lbs.

N/A

Series W hinges will function at the rated capacities providing the following specifications are met:


1. The hinge pin centerlines are installed collinear with each other in 2 vertical planes, and with no misalignment.


2. A minimum of 2 hinges (1 pair) are used per door.


3. Door weight or thrust load shall never exceed the thrust capacity of one hinge. In addition, the radial capacity shall not been exceeded.


4. When approaching the thrust and/or radial capacity in high frequency applications, it may be necessary to go up in hinge size in order to obtain the maximum safety factors for load-life on the roller bearings. Please consult the Engineering Department.


5. Compliance with bolting specification.


6. Minimum Thread engagement into reinforcing member shall be equal to bolt diameter.


7. For weld on applications, the minimum fillet weld size shall be as specified for the model number, and be full length on the top, bottom, and vertical edges of the mounting surface of each hinge leaf. There shall be no welding on the backside, adjacent to the hinge barrel. Assure the weld interpass temperature at the hinge barrel does not exceed 225 deg. F.


8. For high frequency applications, adequate load distribution between hinges is recommended to obtain the highest margin of safety with respect to load-life on the roller bearings. This can be accomplished using a torque wrench to equalize the load on the set screw of each hinge. The closer the torque value between each set screw, the closer the load distribution between hinges. In order to perform this task on very heavy doors, it may be necessary to temporarily lift some of the weight off the hinges.


8. Maximum (+) adjustment is 1/8" over nominal. During installation, we recommend pre-loading the hinges to remove any clearances that may develop from a tolerance "stack-up".